Three-in-one petroleum purifier
We specialize in customized reactor manufacturing, meeting stringent international standards. Our advanced technology ensures stable operation, serving industries such as chemical, energy, and pharmaceuticals with safe and efficient core production equipment.
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Crude oil possesses a complex composition; the impurities it contains—such as natural gas, moisture, and solid particulates—can hinder storage, transportation, and refining operations. These impurities frequently lead to pipeline blockages and equipment corrosion, while also diminishing processing efficiency and product quality. Addressing this critical challenge, Tianmiao Chemical Machinery has leveraged its extensive expertise in pressure vessel technology to innovate and develop a “Three-in-One” Crude Oil Purifier. This device integrates three core functions—degassing, sedimentation, and filtration—within a single vessel, offering oilfields, refining enterprises, and storage/transportation systems a comprehensive, integrated solution for crude oil pretreatment.
In contrast to the traditional, decentralized processing model involving separate, standalone units, Tianmiao’s Three-in-One Purifier achieves a complete purification workflow within a single container through the strategic arrangement of precision internal components. The equipment utilizes pressure energy release and internal collision structures to rapidly separate associated natural gas, thereby ensuring the stable flow of crude oil. Furthermore, an optimized flow channel design accelerates oil-water separation, effectively reducing the crude oil’s water content. Finally, built-in multi-stage filtration units precisely capture impurities—such as silt and metal debris—providing a critical layer of protection for downstream equipment.
Throughout the product’s design and manufacturing phases, Tianmiao adheres to the philosophy that “form follows function,” thereby enhancing both the equipment’s adaptability and its mechanical performance. The unit features a horizontal cylindrical vessel supported by saddle-type mounts; this configuration ensures a low center of gravity and uniform stress distribution, allowing for direct installation on hardened ground and making it suitable for a wide range of environments—from industrial workshops to remote field gathering stations. The vessel is encased in a high-performance thermal insulation layer, which not only maintains the medium’s temperature—thereby lowering crude oil viscosity to enhance separation efficiency—but also significantly reduces energy consumption. Additionally, the internal flow channels have undergone simulation-based optimization to eliminate “dead zones” and turbulence, guaranteeing thorough and complete purification.
As a piece of industrial pressure-bearing equipment, safety constitutes Tianmiao’s core guiding principle. The product strictly complies with both Chinese National Standards (GB) and ASME standards; every stage of the process—from the verification of raw material chemical composition and 100% non-destructive testing of welds to the final high-pressure airtightness testing of the finished product—is fully traceable, and each individual unit is accompanied by a complete quality assurance dossier. Furthermore, the equipment comes standard with essential safety components—such as sensitive safety valves and high-precision pressure gauges—and features automatic drain interfaces and standard flanges, ensuring that the entire operational process remains fully visible and controllable.
To address the diverse and specific requirements arising from varying oilfield media characteristics and distinct factory production logics, Tianmiao offers comprehensive, multi-dimensional customization services. Our equipment covers a wide range of capacities and pressure ratings, making it suitable for diverse applications—from small-scale laboratory trials to large-scale industrial operations. To ensure seamless integration, the orientation of inlet and outlet ports, flange specifications, and support heights can be flexibly customized to align with existing on-site piping configurations. Furthermore, for crude oils characterized by high sulfur content or high acid values, we utilize specialized liners or corrosion-resistant alloys to meet specific operational requirements.
By choosing Tianmiao’s “Three-in-One” Purifier, clients gain not only highly efficient purification equipment but also the assurance of comprehensive lifecycle support. Our dedicated after-sales team provides expert guidance on installation, commissioning, and routine maintenance. In the event of unexpected malfunctions, we offer rapid response services—utilizing either remote diagnostics or on-site technical support—to minimize downtime and ensure the continuity of our clients’ production operations.
Through its compact design, rigorous manufacturing standards, and end-to-end lifecycle services, the Tianmiao Petroleum “Three-in-One” Purifier drives the evolution of crude oil processing toward greater efficiency, safety, and cost-effectiveness, thereby injecting vital momentum into the stable operation of the entire petroleum industry value chain.
Parameter Table of Three-in-One Oil Purifier
Parameter Category | Parameter Name | Typical Value/Range | Unit | Remarks |
Basic Information | Equipment Model | TM-WHR-10/1.6/350 | – | Customizable Code |
| Design Pressure | 1.0–4.0 | MPa | Customized by Working Condition |
Flue Gas Side | Inlet Flue Gas Temperature | 600–900 | ℃ | Industry Working Conditions |
Steam Parameters | Rated Steam Output | 2–50 | t/h | Corresponding to Thermal Power |
Performance | Thermal Efficiency | ≥88 | % | Waste Heat Recovery Included |
Basic Information | Equipment Model | TM-THC-5/1.2/120 | – | Customizable Code |
Crude Oil Side | Inlet Flow Rate | 10–200 | m³/h | Matched with Oilfield Output |
| Outlet Water Content | ≤0.5 | % | Meet Processing Requirements |
Performance | Treatment Efficiency | ≥99 | % | Integrated Degassing & Filtration |